Composites M&P Engineer
Composites M&P Engineer -
September 9, 2024
-Greensboro NC
-Job Description -
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General Summary:Senior Materials and Processes (M&P) Engineer with expertise in design and support of composite and bonded airframes. Experience with material qualification/equivalency, fabrication, cure rheology, secondary bonding, repair techniques, non-destructive testing (NDT), finishing, test methods, certification methodology, statistical analysis, project management, and Material Review Board (MRB) actions.
Duties & Responsibilities:
- Creates, maintains, interprets, and applies M&P specifications
- Reviews and approves engineering drawings for M&P requirement
- Process development and quality control of composite fabrication and bond processes
- Creates FAA material qualification/equivalency test plans and test results reports
- Directs material qualification/equivalency test programs
- Performs statistical analysis of data from material test programs to generate design allowables or determine material equivalence
- Supports Production MRB and Service Center liaison actions for M&P discrepancies
- Supports composite fabrication suppliers, test houses, Procurement, and in-service aircraft
- Interacts with suppliers of parts, assemblies, and materials
- Travels as required for M&P issues
- BS and/or MS Mechanical, Chemical, or Materials Engineering
- 8+ years of directly related engineering experience with a minimal of 5+ years within Materials and Processing Engineering
- Previous experience interfacing with the FAA Certification Branch and Certificate Management Section is a plus
- Current or prior FAA Designated Engineering Representative (DER) for non-metallic and/or metallic M&P is a major plus
- Current or prior MRB authority a plus
- Strong technical writing skills for specifications, standards, test plans, and test results reports
- Excellent listening, written and oral communication skills
- Proficient computer skills with MS Office, CMH‑STATS, HYTEQ, TeamCenter, and SAP
- Proficient at interrogating 3D engineering models in CATIA V5 for details and assemblies
- Proficient at applying M&P requirements on engineering drawings for composite and hybrid composite-metallic structures
- Knowledge of other M&P specialties (metallics, sealants, finishes, paints, etc.) is a plus
- Ability to comprehend and apply FAA regulations, technical guidance and requirements for composites and bonded structures during type certification and production phases of an aircraft program
- Ability to perform statistical analysis of data from material qualification test programs and generates design allowables and material specification values
- Knowledge of NDT techniques used on composite materials and structure is a plus
- Knowledge of MRB actions for M&P discrepancies
- Knowledge of physical testing and mechanical testing of composite materials and structure
- Ability to mentor and/or lead less experienced engineers and technicians
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